Software and hardware for intelligent machine data collection
4MDE creates the data foundation for transparency, downtime analyses and OEE-oriented evaluations. Machine data, runtimes, states, energy consumption and fault reasons are captured in real time and can be used for KPIs, shift comparisons and continuous improvement. 4MDE connects machines, systems and production areas via flexible hardware and software solutions. Manufacturing, maintenance and management receive a reliable data basis for machine monitoring, process control and continuous improvement:
- Increase productivity
- Enhance transparency
- Reduce waste
- Reduce production costs
- Obtain real-time information
- Turnkey software and hardware solutions
Become more productive with machine data collection
The correct, sustainable and forward-looking use of machines is essential for manufacturing companies. Only in this way can they utilise existing resources optimally. With 4MDE we have realised a solution for intelligent machine interaction. It is characterised by high flexibility, more than 100 pre-configured machines and systems and the highest possible degree of customisation. In addition, it can be integrated seamlessly into existing IT infrastructures. Digital machine data collection can help you achieve sustainable productivity increases. Continuous improvement of your own production processes is therefore possible.
Reduce downtimes at bottleneck machines
Machine data collection enables you to obtain an overview of the utilisation of your machines within a short time. This way you effectively prevent downtimes. You can also determine how a sustainable increase in productivity is possible. Bottlenecks can also be effectively prevented so that you can process orders faster and respond even better to market dynamics. Digital machine data collection also relies on real-time data acquisition. It promotes permanent transparency in the production process.
Why is digital machine data collection so important?
Manual data collection with paper and pencil was the method of choice for a long time. However, it has since become apparent that it entails considerable disadvantages. Data collection is not performed in real time and the error-proneness of manual entries is considerable. With digital machine data collection you can avoid downtimes. High-quality production systems can be better utilised and you benefit from improved process control and prevent possible time losses. At the same time, digital machine data collection enables you to evaluate any downtimes more precisely.
Functionalities
- Capture of machine runtimes and states via OPC UA software and I/O hardware
- Minimisation of downtimes through automatic alerting functions
- Comprehensive analysis possibilities and evaluations for process control and cost control
- Machine connection and monitoring in real time for targeted decision-making
- Intelligent downtime classification — automatic or manual at the BDE terminal
- Separate calculation with person and machine hourly rates
Selected references
Matching references from practice
See concrete S4P projects that match this solution or industry. The reference search shows selected customer examples with deployed S4P solutions, industry context and practical benefit for planning, transparency, quality and manufacturing control.
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